In-House Capabilities

The Complete Product Lifecycle, Under One Roof

Design, prototyping, fabrication, machining, casting, and rubber or ceramic lining — a single, accountable source for equipment engineered to perform in demanding plant environments.

What We Do In-House

From First Sketch to Final Inspection

Proprietary Product Design

Product design, prototyping and reverse engineering by ATCO's own engineering team — every product line built to ATCO's design standards.

Fabrication & Machining

500 MT/month structural fabrication capacity, plus precision and heavy SPM lines across a 30,000+ sq ft manufacturing floor in three dedicated workshop units.

Multi-Alloy Casting

Casting in steel, CI, Ni-hard, alloy, Mn-steel and Hi-chrome, with machining to client drawings or ATCO's in-house engineering.

Rubber & Ceramic Lining

Wear-protection lining for high-wear equipment — cyclones, chutes, hoppers and gates operating in continuous abrasive service.

Metrology & Quality

Full metrology lab with calipers, micrometers, bore and height gauges. Dimensional verification and inspection reports with every order under ISO 9001:2015.

Assembly & Testing

Complete equipment — including multi-cyclone banks — assembled and tested in-house before dispatch, so it arrives at site installation-ready.

Import Substitution

Reverse Engineering That Replaces Imports

ATCO reverse-engineers critical industrial parts that are costly or unavailable to import — replicating or improving the original design for equivalent-or-superior performance and faster delivery. Proven at scale with import-substitute equipment manufactured for Nippon Steel's Hazira plant in 2024.

  • Mechanical components: gears, shafts, couplings, housings and wear parts
  • Material handling spares: idlers, pulleys, liners, chutes and gate components
  • Process equipment parts: crusher liners, screen decks and cyclone parts
  • Custom alloys engineered for wear, heat or corrosion resistance

The Import Substitution Process

  • 1 · Measure & analyse — dimensional capture and material identification of the original component
  • 2 · Re-engineer — replicate or improve the design, selecting alloys matched to the actual duty
  • 3 · Cast & machine — in-house casting and precision machining with metrology verification
  • 4 · Deliver faster — indigenous supply chain, shorter lead times, ongoing spares availability
Engineered. Built. Delivered.

From Our Workshop to Your Site

Every ATCO order is fabricated, inspected and rigged in-house before dispatch — secured for transport and delivered ready for installation, pan-India and for export shipment worldwide.

01

Engineer

Design to ATCO standards or client drawings, with duty-matched material selection.

02

Build

Fabrication, casting, machining and lining across three dedicated workshop units.

03

Inspect

Metrology-lab verification, factory assembly and testing before any dispatch.

04

Deliver

Rigged, secured and dispatched — installation-ready at your site.

Have a Component You Can't Source?

Send us the drawing — or the worn part. Our reverse engineering team will take it from there.

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